Casting Service

Technical Assistance

● Practical suggestions on Foundry requirements, material selection and foundry process;

● Regular monitoring of the quality of customer sites;

● Continuous updating of delivery time and assistance in meeting urgent delivery requirements;

● Warning of impending difficulties, changes in raw material prices may affect foundry processes, etc.

● Recommendations on Foundry liability, jurisdictional law and freight clauses.

 

We also provide engineering services such as 2D drawing, 3D modeling, rapid prototyping, tool and fixture design. CALMET has a wide range of end-to-end processes. Experienced engineering professionals can achieve ideal technical design, while our factory can handle shaping, coring, melting and refining, heat treatment, quenching and pattern making, according to the casting drawings machine processing, customers can directly assemble after receiving goods.

 

In today's world, casting simulation software is a necessary technical tool for any flourishing foundry. There are many foundry process simulation software in the global market. Its main function is to simulate liquid metal flow, solidification process, mechanical properties and stresses of castings during solidification and cooling process, and to predict casting process defects in advance. MagmaSoft, Novacast and Procast are the three best casting simulation software in the world. In the trial production stage of casting products, the use of these casting simulation software can save a lot of time and cost, and enable technicians to better understand the flow and solidification of liquid metal in the die cavity.

XEX FOUNDRY

Customization Service

The company has a complete resin sand production line, using a number of environmentally friendly medium frequency electric furnace smelting. The content of carbon, silicon, manganese, phosphorus, sulfur and other elements in molten iron is rapidly analyzed by direct reading spectrometer with advanced detection equipment in front of the furnace. The structure of castings is observed by digital metallographic microscope to ensure that the quality of castings meets the standard.

 

The main production equipments are resin sand recovery line, resin moulding line, medium frequency smelting furnace, and some other auxiliary production equipments. Testing equipment: German spectrometer, digital metallographic microscope, cryogenic impact testing machine, tensile testing machine, carbon-silicon furnace front analyzer, thermometer and hardness tester and more than ten kinds of testing equipment. Milling machine, lathe, drill, milling and planer a series of mechanical equipment can meet the needs of various mechanical processing.

 

Our company provides nodular iron, gray iron blanks, processed parts and finished parts for various industries. The products mainly involve machine tool castings, large gantry milling castings, lost foam castings, automobile moulds, automobile parts, nodular iron castings, fire fighting series castings, reducer castings, compressor castings, engraving machine castings, mining machinery parts, etc. Construction machinery, pump body valve castings, etc., products sell well in 31 provinces, municipalities, autonomous regions, some products are exported: the United States, Germany, Spain, Japan and so on, the products are well received by customers at home and abroad.

XEX FOUNDRY

CNC Machine Shop

Our Fully equipped machine shop is geared to develop parts of exceptional dimensional accuracy. Our machine shop is equipped with Semi-Automatic, Special purpose, Conventional, CNC Machines with the latest version of operating control systems.

 

The Machining processes are:

Turing → Facing → Boring → Milling → Drilling → Planning → Shaping → Grooving → Face Grinding → Cylindrical Grinding → Honing → Gear Hobbing → Threading → Lapping → Tapping

 

Our value added processes includes:

Painting → Vibro Polishing → Tumbling → Belt Linishing → Straightening → Spot Welding → Orbital Riveting → Heat Treatment → Annealing → Through Hardening → Case Carburizing → Case Carbonitriding → Tuffriding → Iron Nitriding → Induction Hardening → Surface Treatment → Phosphating → Chemical Impregnation → Zinc Plating → Blackening → Hot Chrome Plating → Nickel Plating → Silver Plating

 

 

CATEGORY Lead Time in Weeks
Castings / Forgings 8 Weeks 8 Weeks 8 Weeks 8 Weeks
Machining (if Applicable) 12 Weeks 12 Weeks 12 Weeks 12 Weeks

Machine

Chuck / Table Size (mm)

Capability (Tolerance)

Max Job weight(Kgs)

Conventional

Center Lathe

500

50 mic

100

Vertical Turret Lathe

1000

50 mic

500

Milling M/c

1000 x 1000

50 mic

10

Jig Boring M/c

750

10 mic

250

Horizontal Boring M/c

1000

25 mic

250

Bed way Grinding M/c

5000 x 1000

50 mic

3000

Plano Miller M/c

6000 x 2000

50 mic

2000

Multi Spindle Drilling M/c

750

10 mic

500

CNC

Vertical Machining Center

1000 x 650 x 450

2 mic

750

Horizontal Machining Center

800 x 800

1 mic

1100

Turning Center

400

1 mic

25

Turn Mill Center

500

1 mic

25

Gear Hobbing M/c

900

1 mic

250

CNC Gantry Milling Machine with Fixed Beam Moving Table--1802

Serial   NumberProjectUnitDHXK-1802Serial NumberStandard ConfigurationBrand Manufacturer
1Workbench areamm2000*150022Machine tool castingDaheng factory HT250 twice tempering treatment
2X.Y.Z axis travelmm2200*1800*80023CNC systemFanuc OIMF
3Gantry span
180024ScrewJapan THK grinding C3
4Spindle end to table distancemm150-95025guideTaiwan silver / THK
5Zui large load bearingT726BearingJapan NSK, P4
6Number of T-slotsNO727Main motorFanuc original factory
7T-slot size / spacingmm22/20028Feed motorFanuc beta motor
8Spindle torqueN.m14329SpindleTaiwan Jianchun, synchronous pulley structure
9Spindle speedrpm600030PlasticTaiwan MSK
10main motor powerKW18.531External protectionZhangzhou
11Spindle taper and specifications
ISO7:24NO5032CouplingGermany R+W
12Pull nail specification
P50T-2MAS403-4533Counterweight nitrogenWuxi Deyue
13X.Y.Z fast moving speedM/min2010/10/834Electric applianceSchneider
14X.Y.Z servo motor torqueN.m36/36/3635Oil coolerShanghai Songjiang
15X.Y.Z servo motor powerKW4.4/4.4/4.436Machine weight
16X.Y.Z servo motor speedrpm250037Dimensions
17X.Y.Z axis screw diametermmΦ50/Φ50/Φ5038Spindle diameterBT50, 190
18X.Y.Z Week Ball Guide Modelmm    55/55/5539Gear headGermany BF/ZF (optional)
19Feed rateM/min600040Right angle milling headTaiwan famous (optional)
20Zii small step equivalentmm0.00141Tool magazine24T Taiwan Gangtian (optional)
21Drive mode
Direct connection42CNC systemMitsubishi, Siemens. Taiwan's new generation (optional)
这里可以自定义设置

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